NEI Corporation
  • About
    • About NEI
    • Frequently Asked Questions
    • Careers
  • Products
    • Battery Materials
      • Li-ion Battery Powders
      • Li-ion Battery Electrodes
      • Na-ion Battery Powders
      • Na-ion Battery Electrodes
      • Solid Electrolyte Materials
    • Functional Coatings
    • Electrospun Mats / Membranes
    • Materials for New Energy
    • Heat Transfer Fluids
  • Testing
    • Cell-Level Battery Testing
    • Powder Characterization
    • Coatings Characterization
    • Dispersions Characterization
    • Battery Characterization
    • Corrosion Testing
  • Services
    • Battery R&D Services
    • Materials R&D Services
    • SEM Imaging Services
    • Materials Analysis
    • Subcontracting Services
    • Electrospinning Services
    • Expert Witness Services
    • Technology Commercialization
  • Technical & Media
    • Brochures
    • Material Safety Data Sheets
    • Battery Specification Sheets
    • Coating Technical Data Sheets
    • Electrospinning Spec Sheets
    • White Papers & Case Studies
    • Videos
  • News
  • Contact
  • Click to open the search input field Click to open the search input field Search
  • Menu Menu

Tag Archive for: self-healing pretreatment

Coating News, New Products, Press Release

NEI Expands Self-Healing Line of Coatings and Broadens Patent Portfolio

November 3, 2015

Somerset, New Jersey (USA) – NEI Corporation announced today that it has expanded its NANOMYTE® MEND line of top coats where a physical self-healing phenomenon leads to gap closing and crack sealing. The innovative technology platform is applicable to a broad range of substrates such as metal, wood, and polymers – including those that require maintaining a clear glossy appearance. NANOMYTE® MEND coatings can be healed multiple times at the same defect location, thereby reducing life cycle costs by increasing the service life and reducing maintenance costs of the various substrates to which it is applied.

Healing_MEND2

In response to the need for self-healing required in different environments, four MEND products have been introduced. MEND 1000 is based on US Patent 8,987,352, where a thermally induced physical self-healing phenomenon leads to gap closing and crack sealing. The self-healing coating involves a unique phase-separated morphology that facilitates the delivery of the self-healing agent to the damage site (such as a scratch or crack) thereby restoring the coating appearance & function. The coating can be self-healed by the application of warm air for several seconds with a simple device, such as a household hair dryer. Additionally, the properties of the coating – such as hardness, gloss, and refractive index – can be altered as needed for the specific application. The more recently developed, patent-pending MEND 2000 allows self-healing at near ambient temperature. MEND 3000 is a solvent-borne self-healing coating that can be cured at room temperature. MEND 4000, on the other hand, is a waterborne polyurethane-based, self-healing coating (US Patent 8,664,298). The current series of MEND coatings are based on polyurethane, but the principle is applicable to other coating systems as well – including acrylics and epoxies, as well as UV-curable systems.

MEND_Selection_Guide

Self-healing principles can also be applied to surface treatments of metals. To this end, NEI has developed a series of pretreatments for different metals, where a chemical self-healing mechanism imparts corrosion resistance. The US Patent and Trademark Office has issued a notice of allowance for NEI’s patent on another self-healing coating technology. The allowed claims describe a chemical conversion coating for protecting magnesium alloys from corrosion (NANOMYTE® PT-60). PT-60 mimics the performance of chromate conversion coatings. The nanoscale structure of the magnesium surface allows ions to diffuse on demand to the damage site, forming a barrier that prevents further corrosion. Additionally, PT-60 has been engineered to act as a tie layer that bonds the overlying primer with the metal. Excellent field performance has been observed in select applications.

The NANOMYTE® MENDTM family of coatings complement NEI’s portfolio of Advanced Protective Coatings and Surface Treatments which provide tailored functionalities, such as hydrophobicity, superhydrophobicity, oleophobicity, superoleophobicity, self-healing, fog resistance, self-cleaning (or easy-to-clean), scratch resistance, anti-corrosion, and anti-icing. In addition to imparting protective and aesthetic properties, NANOMYTE® coatings lead to gains in productivity and efficiency and therefore can be used in many applications that traditionally have not used paints or coatings. The coatings are versatile and can be applied on a variety of different substrates – including glass, plastic, fiber-composite, metal, and ceramic.

Download Press Release (pdf) »

 


About NEI Corporation:

NEI Corporation is an applications driven company that utilizes nanotechnology to develop and produce advanced materials. The company’s core competencies are in synthesizing nanoscale materials and prototyping products that incorporate the advanced materials. Founded in 1997, the company manufactures and sells advanced materials products, provides materials development services, and performs contract-based R&D for public and private entities. NEI has built a strong manufacturing and R&D infrastructure that enables rapid transition of concepts to products. The company’s products are backed by a suite of issued and pending patents and sold under the registered trademark NANOMYTE®.

For additional information on our MEND coatings, including product specs & a summary presentation, contact us.

November 3, 2015
https://neicorporation.com/wp-content/uploads/MEND-healed.jpg 900 1200 Krista https://neicorporation.com/wp-content/uploads/logo-nei.png Krista2015-11-03 12:00:132017-10-03 12:25:10NEI Expands Self-Healing Line of Coatings and Broadens Patent Portfolio
Coating News, Press Release

NEI Development Update on NANOMYTE® TC-5001, a Protective Coating for Zinc-Plated and Galvanized Steel

[ezcol_1half]

« Recent NEI News

[/ezcol_1half] [ezcol_1half_end]

View / Download in PDF »

[/ezcol_1half_end]


November 5, 2014

Somerset, New Jersey (USA): NEI Corporation has issued a product update, following the successful introduction of NANOMYTE® TC‐5001 – a nanotechnology-enabled, anti-corrosion coating for zinc‐plated and hot‐dip galvanized (HDG) steel. TC-5001 is a nanostructured composite coating consisting of organic and inorganic phases. It can be used either as a standalone coating or with the water-based, self-healing pretreatment, NANOMYTE® PT-100. In its current form, TC-5001 can be applied on metallic parts that have a zinc-based finish. Recent developments on its effectiveness and usage are outlined below.

Field Trials

Over the past couple of years, TC-5001 and related products have found use in several applications in different industries. Examples include:

Automotive Components and Support Structures

[ezcol_1half]

Automotive parts coated in-house were subjected to salt-spray testing (ASTM B117) for over 1,000 hours to test the effects of corrosion; the TC-5001-coated parts showed no signs of white rust. Additionally, parts plated with alloys of zinc and aluminum were also coated with TC-5001 and are currently undergoing field testing.

Examples of structural parts that can be coated with TC-5001 (or related products) for corrosion protection are shown on the right.

[/ezcol_1half] [ezcol_1half_end]

Automotive_Components

[/ezcol_1half_end]

Outdoor Structures

[ezcol_1half]

Strain Insulators

[/ezcol_1half] [ezcol_1half_end]

NANOMYTE® TC-5001-coated structures provide significant corrosion protection while supporting power lines in service. The coating has been successfully demonstrated to protect electrical grid components still in service for several months to date.

[/ezcol_1half_end]

Hardware Components

[ezcol_1half]

Various TC-5001-coated nuts, bolts, and screws were exposed outside for 5 continuous months and showed no visible signs of corrosion.

To the right is a pair of galvanized steel screws after 5 months of outside exposure. The uncoated screw (left) shows the emergence of white rust on the threads while the coated screw (right) is still protected.

[/ezcol_1half] [ezcol_1half_end]

Bolt Diagram

[/ezcol_1half_end]

.

Ease of Application and Curing

TC-5001 is amenable to dipping, brushing, and spraying. The ease of application of the coating is illustrated in the following video: Applying TC-5001

Methods of Application

  • Spraying: The coating is applied on clean surfaces using a commercial high volume, low pressure (HVLP) spray gun. Touchup spraying can be carried out to protect small pieces or tight locations using a touch up sprayer.
  • Rolling: Coating is done in a cross-pattern; left to right, then up and down as quickly as possible since the coating dries quickly.
  • Brushing: Brush application is carried out in a cross-pattern; up and down, then left to right.

.

Faster Curing

A new development that was requested by metal finishers was to accelerate the curing of TC-5001. For applications requiring faster cure times, the coating can be brought to “dry to the touch” conditions in a matter of 5 to 10 seconds with thermal curing at 150°C to 200°C. This facilitates easy incorporation of the coating in a production line with continuous moving parts on a conveyer. Once the coating is dry to touch (partially cured), subsequent coatings can be applied and cured together.

.

Related Products

NANOMYTE® PT-100 – Self-healing Pretreatment

This waterborne pretreatment improves adhesion and minimizes white & red rust formation when used in conjunction with TC-5001.

NANOMYTE® SR-500EC – Introduction of Hydrophobicity

In order to further enhance the degree of protection provided to metal parts, NANOMYTE® SR-500EC has been introduced. It is a transparent coating designed to provide easy-to-clean surfaces. The product is a nanostructured composite consisting of organic and inorganic phases and provides a hard, dense, and smooth coating finish. SR-500EC strongly adheres to metal, glass, and ceramic surfaces, and resists scratching and chipping. Additionally, it has superior water repellency and soil resistance. The hydrophobicity of the coating can be tailored as per application requirements. The coating is a single component product that is easily applied by dip, spray or brush and can be cured at room temperature. Currently, SR-500EC is undergoing field trials on metal, glass, and polymer surfaces where both anti-corrosion and hydrophobic properties are desired.


About NEI Corporation:

NEI Corporation is an application-driven company that utilizes nanotechnology to develop and produce advanced materials. The company’s core competencies are in synthesizing nanoscale materials and prototyping products that incorporate the advanced materials. NEI offers an array of Advanced Protective Coatings for metal and polymer surfaces. The coatings have tailored functionalities such as anti-corrosion, self-healing, scratch resistance, ice-phobic, and self-cleaning.


For more information, contact:

Ms. Krista Martin
NEI Corporation
(732) 868‐3141
sales@neicorporation.com
###

November 5, 2014
https://neicorporation.com/wp-content/uploads/Strain-Insulators.jpg 675 1200 Krista https://neicorporation.com/wp-content/uploads/logo-nei.png Krista2014-11-05 08:00:222017-09-29 16:40:10NEI Development Update on NANOMYTE® TC-5001, a Protective Coating for Zinc-Plated and Galvanized Steel

Categories

  • Battery Article
  • Battery News
  • Case Studies
  • Coating News
  • Functional Coatings
  • General News
  • New Products
  • Patents
  • Press Release
  • Product Updates
  • Services
  • White Papers

Archives

  • April 2025
  • March 2025
  • December 2024
  • October 2024
  • September 2024
  • August 2024
  • July 2024
  • June 2024
  • June 2023
  • January 2023
  • July 2022
  • January 2022
  • November 2021
  • June 2021
  • March 2021
  • October 2020
  • September 2020
  • August 2020
  • June 2020
  • May 2020
  • March 2020
  • January 2020
  • October 2019
  • July 2019
  • June 2019
  • September 2018
  • May 2018
  • March 2018
  • June 2017
  • April 2017
  • February 2017
  • January 2017
  • October 2016
  • April 2016
  • March 2016
  • February 2016
  • December 2015
  • November 2015
  • October 2015
  • September 2015
  • June 2015
  • May 2015
  • April 2015
  • March 2015
  • January 2015
  • December 2014
  • November 2014
  • October 2014
  • September 2014
  • August 2014
  • May 2014
  • March 2014
  • October 2013
  • August 2013
  • May 2013
  • October 2012
  • July 2012
  • April 2012
  • February 2012

Products

  • Battery Materials
  • Protective Coatings
  • Heat Transfer Fluids

Services

  • Materials R&D
  • Battery R&D, Cell Assembly, & Testing
  • Characterization & Analysis
  • Machine Learning
  • Electrospinning
  • Expert Witness Services
  • Technology Commercialization

Technical Info

  • Material Safety Data Sheets
  • Battery Specification Sheets
  • Coating Technical Data Sheets
  • Electrospinning Spec Sheets
  • White Papers
  • Brochures
  • Videos

Language

© 1997 - 2026 (NEI Corporation) - Enfold WordPress Theme by Kriesi
  • Link to X
  • Link to Facebook
  • Link to LinkedIn
  • Link to Youtube
  • Terms
  • Privacy
  • Sitemap
Scroll to top Scroll to top Scroll to top

In order to give you the best experience, NEI uses cookies to analyze traffic to this website. If you continue to use this website without changing your cookie settings, you are consenting to the use of cookies by NEI.

 

Your privacy is important to us. For more information on what information is collected and how we use our cookies, please visit our privacy policy page.

Powered by  GDPR Cookie Compliance
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.

Strictly Necessary Cookies

Strictly Necessary Cookie should be enabled at all times so that we can save your preferences for cookie settings.